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Metalurgy, plastics and composites
The Kleenoil bypass filter diverts a small percentage of the normal oil flow and directs it through a bypass loop. As it passes through the bypass filter, and before it returns to the normal flow, abrasive particles such as carbon, soot, wear metals and silican (dirt) down to one micron size are removed, along with all water. The cleaned oil is then returned to the normal flow effectively in its original new condition. By removing these impurities as they occur, the Kleenoil bypass filter prevents the buildup of acid and particulates and maintains the oil within its operating specification. Thus your engine oil lasts between five times longer than it used to under certain conditions and hydraulic up to ten times longer: you only need to change it one fifth as often as you did before...really! By removing the two items which directly and indirectly cause damage, the engine life is dramatically extended.
Go GREEN! - Keep it KLEEN Kleenoil Onboard Oil Recycling Systems
Equipment Efficiency Challenges Reduced sump capacities Tighter tolerances Increased PSI’s Stronger materials Higher cycle temperatures will invariably pose tribological problems of the top ring, piston, valve seats, and valve guides
Tighter Tolerances In engineering, we’ve grown accustomed to machines and their component parts becoming stronger, lighter, cheaper, smaller, more powerful and more efficient. Brendan Casey, "Heating Things Up: What’s Next in Hydraulics?". Machinery Lubrication Magazine. March 2009
2 Micron Tolerances Servo Valve Also Fuel Injectors
Heat can be your biggest enemy of a hydraulic system It’s bigger than particle and water contamination these days due to the widespread understanding and adoption of modern filtration technologies. According to Arrhenius’ Law, for every 10°C increase in temperature, the rate of reaction doubles. The chemical reactions we’re concerned with – in so far as hydraulic oil life is concerned – are oxidation (due to the presence of air) and hydrolysis (due to the presence of water). So the hotter the oil, the faster the rate of these reactions – and exponentially so.
Long-Term Crude Oil Projections
Long-Term Projected Fuel Cost
Contamination “Any material not contained in the lubricant's formulation”
How Big is a Micron
ISO Code 4406 & 4406:99 The International Organization for Standardization (ISO) has developed a code system called ISO Cleanliness codes, a universal standard for measuring and reporting particulate contamination levels in fluids.
ISO Cleanliness Code Rating Each code represents a range of solid particles present in a lubricant. MEASURING PARTICLES LESS THAN 15 MICRONS
Generally Don’t Filter Below 25 Microns
Irreversibly damages bearing surfaces
What is a Kleenoil Bypass Filter? It is an on-board recycling system Removes all particles to 1 micron in size Removes 99.95% of all water Maximizes component life
Kleenoil Filter Cartridge This Is The Technological Difference! It uses a cellulose filter medium that not only filters particles down to the size of 1 micron or less, but it also filters 100% of any water that may accumulate through condensation, or through the combustion process itself. This eliminates the possibility of corrosion and hydro cracking. Water contamination in lubricants can cut bearing life by as much as 80%.
Comparison Full Flow Engine Oil Filter Kleenoil Bypass Filter 30 to 40 quarts per minute Models differ but generally capture particles no less than 25 to 40 microns No water retention 3 to 4 quarts per minute Captures particles as small as 1 micron (3 micron absolute) Absorbs water
How Does It Work? LOW PRESSURE OUT IN HIGH PRESSURE FILTER HOUSING FILTER CARTRIDGE FILTER LID KLEENOIL FILTER UNIT
Quick Review Product with lifetime warranty Easy installation No moving or electrical parts Reduces maintenance Extends equipment life Reduces consumption of oil Reduces carbon footprint – Going Green
Empire Mesa Hydraulic Service Department
Bucyrus 49RII
Bucyrus 49 R Drill PREVIOUS SAMPLE TAKEN 8/09/2010 ISO 23/23/21 SECOND SAMPLE TAKEN AFTER 16 HOURS ON KLEENOIL FILTER ISO 16/14/11 Kleenoil Installed 16 hours of Kleenoil Filtration
The Extension by Reducing ISO Codes
Bucyrus 49R Drill INITIAL SAMPLE TAKEN FROM OLD OIL THAT WAS DRAINED ISO 19/18/16 SECOND SAMPLE TAKEN OF NEW OIL ISO 19/18/16 THIRD SAMPLE TAKEN AFTER 15 HOURS ON KLEENOIL ISO 17/15/12 KLEENOIL Installed 15 hours of Kleenoil Filtration
Cat D10R Installation
Unit 522 Cat D10R Hydraulics
Unit 522Cat D10R Transmission
Unit 523 Cat D10R Hydraulics
Bulk Tanks
Fuel Lines
Coal Mine - Texas
522 Dozer Kleenoil filter was installed on 3/3/06 with 50464 HRS on dozer. Hydraulic oil had 557 hrs on it when system installed. On 12/21/06 dozer had 56366 on it. Hydraulic oil had 6459 hrs on it. Cost of oil, if changed as scheduled during this test period $538. Kleenoil filter is changed on a 500 hr PM cycle. 2006 budgeted hydraulic system repairs $2.79/hr, actual cost for 2006 was $0.86/hr. Reduced cost of hydraulic system repairs in 2006 by $14,152
Energy Drilling – Company Bio Energy Drilling Company is a privately owned, land drilling contractor based in Natchez, MS. Formed in March of 1979,Energy Drilling Company has been in business for over 30 years and currently operates nine drilling rigs in North and South Louisiana, East Texas, Mississippi, Arkansas and Alabama. We pride ourselves in understanding the needs of our customer and offer a complete package, from engineering to operations. We drill wells on turnkey, footage and day work basis and specialize in drilling for independent operators. We build long lasting relationships with our customers through stellar performance and an emphasis on safety.
Energy Drilling – Company Bio Energy Drilling Company has a fleet of nine drilling rigs – three 1000 HP box on box substructure rigs and 6 trailer mounted rigs. Our trailer mounted rigs have the same peripheral equipment as our 1000 HP rigs in the form of our mud pumps, generator sets, solids control equipment, kelly and pipe spinners, mud tank systems, etc. These accessories really make our trailer mounted rigs very versatile with regard to drilling 5000’-12,500’ wells.
Energy Drilling – Kleenoil Case Study
Energy Drilling – Kleenoil Case Study
Energy Drilling – Kleenoil Case Study
Energy Drilling – Kleenoil Case Study
Energy Drilling – Kleenoil Case Study
Energy Drilling – Kleenoil Case Study
Energy Drilling – Kleenoil Case Study
Energy Drilling – Kleenoil Case Study
Energy Drilling – Kleenoil Case Study
Energy Drilling – Kleenoil Case Study
Energy Drilling – Kleenoil Case Study
Energy Drilling Cost Breakout C13 Total Cost Prior to Kleenoil / Power Up = $58,694.08 after 23,888 hours Total Cost After Kleenoil / Power Up = $5,282.56 after 23,888 hours Total Cost After Kleenoil / Power Up (Savings in Oil Changes Alone) = $18,694.08 - $5,282.56 = $13,411.52 Total Savings with Kleenoil / Power Up (Including Engine Rebuilds) = $58,694.08 – $5,282.56 = $53,411.52 Net Savings $53,411.52
Select Kleenoil USA Inc. Customers
Frito Lay
Bell Helicopter Boeing Helicopter Kalmar Industries Rottne Frontier Power Select Kleenoil and Power Up OEM’s Idlekleen Liebherr
Toro Equipment
Toro Equipment
Companies Using Kleenoil – Bechtel
Duininck Brothers Construction Danne Pearn – Head of Maintenance 817-266-0050
“Make Green the new color of your bottom line!”
by kleenoilusa | Modified: 11 months ago
Language: English | Topic: Autos & Vehicles
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Summary: Mining presentation for Kleenoil Bypass Filter Systems.
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