Kleenoil Bypass Filter Systems - Mining Bedrock Resources Presentation

0

No comments posted yet

Comments

Slide 2

Metalurgy, plastics and composites

Slide 22

The Kleenoil bypass filter diverts a small percentage of the normal oil flow and directs it through a bypass loop. As it passes through the bypass filter, and before it returns to the normal flow, abrasive particles such as carbon, soot, wear metals and silican (dirt) down to one micron size are removed, along with all water. The cleaned oil is then returned to the normal flow effectively in its original new condition. By removing these impurities as they occur, the Kleenoil bypass filter prevents the buildup of acid and particulates and maintains the oil within its operating specification. Thus your engine oil lasts between five times longer than it used to under certain conditions and hydraulic up to ten times longer: you only need to change it one fifth as often as you did before...really! By removing the two items which directly and indirectly cause damage, the engine life is dramatically extended.

Slide 1

Go GREEN! - Keep it KLEEN Kleenoil Onboard Oil Recycling Systems

Slide 2

Equipment Efficiency Challenges Reduced sump capacities Tighter tolerances Increased PSI’s Stronger materials Higher cycle temperatures will invariably pose tribological problems of the top ring, piston, valve seats, and valve guides

Slide 3

Tighter Tolerances In engineering, we’ve grown accustomed to machines and their component parts becoming stronger, lighter, cheaper, smaller, more powerful and more efficient. Brendan Casey, "Heating Things Up: What’s Next in Hydraulics?". Machinery Lubrication Magazine. March 2009

Slide 4

2 Micron Tolerances Servo Valve Also Fuel Injectors

Slide 5

Heat can be your biggest enemy of a hydraulic system It’s bigger than particle and water contamination these days due to the widespread understanding and adoption of modern filtration technologies. According to Arrhenius’ Law, for every 10°C increase in temperature, the rate of reaction doubles. The chemical reactions we’re concerned with – in so far as hydraulic oil life is concerned – are oxidation (due to the presence of air) and hydrolysis (due to the presence of water). So the hotter the oil, the faster the rate of these reactions – and exponentially so.

Slide 6

Long-Term Crude Oil Projections

Slide 7

Long-Term Projected Fuel Cost

Slide 8

Contamination “Any material not contained in the lubricant's formulation”

Slide 9

How Big is a Micron

Slide 10

ISO Code 4406 & 4406:99 The International Organization for Standardization (ISO) has developed a code system called ISO Cleanliness codes, a universal standard for measuring and reporting particulate contamination levels in fluids.

Slide 11

ISO Cleanliness Code Rating Each code represents a range of solid particles present in a lubricant. MEASURING PARTICLES LESS THAN 15 MICRONS

Slide 12

Generally Don’t Filter Below 25 Microns

Slide 13

Irreversibly damages bearing surfaces

Slide 19

What is a Kleenoil Bypass Filter? It is an on-board recycling system Removes all particles to 1 micron in size Removes 99.95% of all water Maximizes component life

Slide 20

Kleenoil Filter Cartridge This Is The Technological Difference! It uses a cellulose filter medium that not only filters particles down to the size of 1 micron or less, but it also filters 100% of any water that may accumulate through condensation, or through the combustion process itself. This eliminates the possibility of corrosion and hydro cracking. Water contamination in lubricants can cut bearing life by as much as 80%.

Slide 21

Comparison Full Flow Engine Oil Filter Kleenoil Bypass Filter 30 to 40 quarts per minute Models differ but generally capture particles no less than 25 to 40 microns No water retention 3 to 4 quarts per minute Captures particles as small as 1 micron (3 micron absolute) Absorbs water

Slide 22

How Does It Work? LOW PRESSURE OUT IN HIGH PRESSURE FILTER HOUSING FILTER CARTRIDGE FILTER LID KLEENOIL FILTER UNIT

Slide 23

Quick Review Product with lifetime warranty Easy installation No moving or electrical parts Reduces maintenance Extends equipment life Reduces consumption of oil Reduces carbon footprint – Going Green

Slide 24

Empire Mesa Hydraulic Service Department

Slide 26

Bucyrus 49RII

Slide 27

Bucyrus 49 R Drill PREVIOUS SAMPLE TAKEN 8/09/2010 ISO 23/23/21 SECOND SAMPLE TAKEN AFTER 16 HOURS ON KLEENOIL FILTER ISO 16/14/11 Kleenoil Installed 16 hours of Kleenoil Filtration

Slide 28

The Extension by Reducing ISO Codes

Slide 29

Bucyrus 49R Drill INITIAL SAMPLE TAKEN FROM OLD OIL THAT WAS DRAINED ISO 19/18/16 SECOND SAMPLE TAKEN OF NEW OIL ISO 19/18/16 THIRD SAMPLE TAKEN AFTER 15 HOURS ON KLEENOIL ISO 17/15/12 KLEENOIL Installed 15 hours of Kleenoil Filtration

Slide 30

Cat D10R Installation

Slide 31

Unit 522 Cat D10R Hydraulics

Slide 32

Unit 522Cat D10R Transmission

Slide 33

Unit 523 Cat D10R Hydraulics

Slide 34

Bulk Tanks

Slide 35

Fuel Lines

Slide 36

Coal Mine - Texas

Slide 37

522 Dozer Kleenoil filter was installed on 3/3/06 with 50464 HRS on dozer. Hydraulic oil had 557 hrs on it when system installed. On 12/21/06 dozer had 56366 on it. Hydraulic oil had 6459 hrs on it. Cost of oil, if changed as scheduled during this test period $538. Kleenoil filter is changed on a 500 hr PM cycle. 2006 budgeted hydraulic system repairs $2.79/hr, actual cost for 2006 was $0.86/hr. Reduced cost of hydraulic system repairs in 2006 by $14,152

Slide 39

Energy Drilling – Company Bio Energy Drilling Company is a privately owned, land drilling contractor based in Natchez, MS. Formed in March of 1979,Energy Drilling Company has been in business for over 30 years and currently operates nine drilling rigs in North and South Louisiana, East Texas, Mississippi, Arkansas and Alabama. We pride ourselves in understanding the needs of our customer and offer a complete package, from engineering to operations. We drill wells on turnkey, footage and day work basis and specialize in drilling for independent operators. We build long lasting relationships with our customers through stellar performance and an emphasis on safety.

Slide 40

Energy Drilling – Company Bio Energy Drilling Company has a fleet of nine drilling rigs – three 1000 HP box on box substructure rigs and 6 trailer mounted rigs. Our trailer mounted rigs have the same peripheral equipment as our 1000 HP rigs in the form of our mud pumps, generator sets, solids control equipment, kelly and pipe spinners, mud tank systems, etc. These accessories really make our trailer mounted rigs very versatile with regard to drilling 5000’-12,500’ wells.

Slide 41

Energy Drilling – Kleenoil Case Study

Slide 42

Energy Drilling – Kleenoil Case Study

Slide 43

Energy Drilling – Kleenoil Case Study

Slide 44

Energy Drilling – Kleenoil Case Study

Slide 45

Energy Drilling – Kleenoil Case Study

Slide 46

Energy Drilling – Kleenoil Case Study

Slide 47

Energy Drilling – Kleenoil Case Study

Slide 48

Energy Drilling – Kleenoil Case Study

Slide 49

Energy Drilling – Kleenoil Case Study

Slide 50

Energy Drilling – Kleenoil Case Study

Slide 51

Energy Drilling – Kleenoil Case Study

Slide 52

Energy Drilling Cost Breakout C13 Total Cost Prior to Kleenoil / Power Up = $58,694.08 after 23,888 hours Total Cost After Kleenoil / Power Up = $5,282.56 after 23,888 hours Total Cost After Kleenoil / Power Up (Savings in Oil Changes Alone) = $18,694.08 - $5,282.56 = $13,411.52 Total Savings with Kleenoil / Power Up (Including Engine Rebuilds) = $58,694.08 – $5,282.56 = $53,411.52 Net Savings $53,411.52

Slide 53

Select Kleenoil USA Inc. Customers

Slide 54

Frito Lay

Slide 55

Bell Helicopter Boeing Helicopter Kalmar Industries Rottne Frontier Power Select Kleenoil and Power Up OEM’s Idlekleen Liebherr

Slide 56

Toro Equipment

Slide 57

Toro Equipment

Slide 58

Companies Using Kleenoil – Bechtel

Slide 62

Duininck Brothers Construction Danne Pearn – Head of Maintenance 817-266-0050

Slide 65

“Make Green the new color of your bottom line!”

Summary: Mining presentation for Kleenoil Bypass Filter Systems.

Tags: bypass filter filtration mining kleenoil kleenoilusa usa micron

URL: